Ford Aerostar Workshop Manuals and Repair Manuals

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Ford Aerostar

The Ford Aerostar was minivan manufactured and marketed by Ford Motor Company between 1986 and 1997. Available in both passenger and cargo configurations, and in two body lengths, it was introduced for the North American market. Produced over 2 million units during its twelve year production run, it was popular for its large and spacious design. The passenger version was replaced by the Windstar in the 1995 model year; both product lines were marketed until the Aerostar was discontinued after 1997.

Ford Aerostar FAQ's

How do I change the air filter in a Ford Aerostar?

Changing the air filter in a Ford Aerostar is a simple process that can be done with basic tools. Locate the air filter housing and remove the cover. Take out the old air filter and install the new one. Replace the cover and make sure it is properly secured.

How do I check the transmission fluid in a Ford Aerostar?

To check the transmission fluid in a Ford Aerostar, the engine must be running and the transmission should be in park or neutral. Locate the transmission dipstick and remove it from the tube. Wipe the dipstick clean, reinsert it and remove it again. Check the fluid level and color to ensure it is at the proper level and not contaminated.

How do I diagnose a check engine light on a Ford Aerostar?

Diagnosing a check engine light on a Ford Aerostar requires using an OBD-II scanner to read the trouble codes. Look up the codes in the repair manual to determine the cause of the problem. Common causes include faulty sensors, emission control issues, and ignition problems.

How do I replace the brake pads on a Ford Aerostar?

Replacing brake pads on a Ford Aerostar requires removing the wheel and caliper. Use a C-clamp to compress the caliper piston and remove the old brake pads. Install new pads and reassemble the caliper and wheel. Properly bedding in the new brake pads is important for optimal braking performance.

How do I replace the radiator in a Ford Aerostar?

Replacing the radiator in a Ford Aerostar requires draining the coolant, removing the hoses and electrical connections, and removing the mounting bolts. Install the new radiator and reconnect the hoses and electrical connections. Refill the coolant and check for leaks.

How do I replace the serpentine belt on a Ford Aerostar?

Replacing the serpentine belt on a Ford Aerostar requires releasing the tensioner and removing the old belt. Install the new belt according to the diagram located on the fan shroud or in the owner's manual. Check the tension and adjust if necessary.

How do I troubleshoot an electrical problem in a Ford Aerostar?

Troubleshooting an electrical problem in a Ford Aerostar requires using a multimeter to test for continuity and voltage. Check the battery, alternator, and fuses to ensure they are functioning properly. Look up the wiring diagram in the repair manual to determine the location of electrical components.

What is the procedure for bleeding the brakes on a Ford Aerostar?

Bleeding the brakes on a Ford Aerostar requires a helper and a brake bleeding kit. Start with the wheel furthest from the master cylinder and work your way closer. Open the bleeder valve and have your helper press the brake pedal down and hold it. Close the valve and repeat until all air is removed from the system.

What is the procedure for changing the spark plugs in a Ford Aerostar?

Changing the spark plugs in a Ford Aerostar requires removing the spark plug wires and using a spark plug socket to remove the old plugs. Inspect the plugs for wear and damage and replace them if necessary. Install the new plugs and reconnect the spark plug wires in the correct order.

What is the procedure for replacing the alternator on a Ford Aerostar?

Replacing the alternator on a Ford Aerostar requires disconnecting the battery, removing the belt, and disconnecting the electrical connections. Remove the mounting bolts and remove the old alternator. Install the new alternator and reconnect the electrical connections and belt.

What is the procedure for replacing the fuel filter on a Ford Aerostar?

Replacing the fuel filter on a Ford Aerostar requires relieving the fuel pressure, disconnecting the fuel lines, and removing the old filter. Install the new filter and reconnect the fuel lines. Start the engine and check for leaks.

What is the procedure for replacing the thermostat on a Ford Aerostar?

Replacing the thermostat on a Ford Aerostar requires draining the coolant, removing the thermostat housing, and removing the old thermostat. Install the new thermostat and gasket and reassemble the housing. Refill the coolant and check for leaks.

What is the recommended coolant type for a Ford Aerostar?

The recommended coolant type for a Ford Aerostar is a 50/50 mix of ethylene glycol and water. It is important to use the correct coolant type and maintain the proper level to prevent overheating and engine damage. Check the coolant level and condition regularly.

What is the recommended oil type for a Ford Aerostar?

Ford Aerostar requires 5W-30 or 10W-30 motor oil. Always refer to the owner's manual for the recommended oil type and viscosity as it may vary depending on the engine type and outside temperature. Regular oil changes are necessary to keep the engine running smoothly and prevent damage.

What is the recommended tire pressure for a Ford Aerostar?

The recommended tire pressure for a Ford Aerostar can be found on a sticker located on the driver's side door jamb. It is important to maintain the recommended tire pressure to ensure proper handling, fuel efficiency, and tire wear. Check the tire pressure regularly and adjust as necessary.

Ford Aerostar Manuals Index

Ford Aerostar Workshop Manual

Ford Aerostar Owners Manual

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