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  • Fusion

Ford Fusion Workshop Manuals and Repair Manuals

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Ford Fusion repair manual

Ford Fusion

The Ford Fusion is a mid-size sedan from Ford Motor Company. Based on Ford CD3 platform it is actually a twin of Mercury Milan and together they were launched in 2005. The 2010 model was awarded the Motor Trend Car of the Year and its hybrid version won the 20 10 North American Car of the Year Award . A fuel cell version of the Fusion, Ford Fusion Hydrogen 999, set the fastest fuel cell ground vehicle speed record of 207.297 mph (333.612 km/h) in 2007.

Ford Fusion FAQ's

How do I change the air filter in my Ford Fusion?

To change the air filter in your Ford Fusion, locate the air filter housing, which is usually on the driver's side of the engine compartment. Release the clips or screws holding the housing cover, and then remove the old filter. Clean the housing and install a new filter, making sure it is properly seated and secured. Finally, replace the housing cover and clips or screws.

How do I change the transmission fluid in my Ford Fusion?

To change the transmission fluid in your Ford Fusion, first locate the drain plug and the filler plug on the transmission pan. Place a drain pan beneath the drain plug and remove it to drain the old fluid. Replace the drain plug and fill the transmission with the recommended amount and type of fluid through the filler plug. Start the engine and check the fluid level, adding more if necessary.

How do I check the engine oil level in my Ford Fusion?

To check the engine oil level in your Ford Fusion, first ensure that the engine is cool and on a level surface. Open the hood and locate the dipstick, which is usually marked in yellow. Pull out the dipstick, wipe it clean, reinsert it, and then pull it out again to check the oil level. If the oil level is below the minimum mark, add more oil as per the specifications mentioned in the manual.

How do I check the tire pressure in my Ford Fusion?

To check the tire pressure in your Ford Fusion, use a tire pressure gauge to measure the pressure in each tire, including the spare tire. The recommended tire pressure can be found in the owner's manual or on a sticker located on the driver's side door jamb. If the pressure is low, add air using a tire inflator until the pressure reaches the recommended level.

How do I replace the alternator in my Ford Fusion?

To replace the alternator in your Ford Fusion, first disconnect the negative cable from the battery and remove the serpentine belt. Disconnect the electrical connectors and the bolts holding the alternator in place, and then remove the alternator from the engine bay. Install the new alternator in the reverse order, making sure the electrical connectors and bolts are properly secured. Finally, install the serpentine belt and reconnect the negative cable.

How do I replace the battery in my Ford Fusion?

To replace the battery in your Ford Fusion, first turn off the engine and disconnect the negative cable from the battery terminal. Then, disconnect the positive cable and remove any brackets or clamps holding the battery in place. Lift the battery out of the compartment and install the new battery, making sure the positive and negative terminals are properly connected. Reinstall any brackets or clamps, and then connect the negative cable first and the positive cable last.

How do I replace the brake pads on my Ford Fusion?

To replace the brake pads on your Ford Fusion, first loosen the lug nuts on the wheel where you want to replace the pads. Lift the car using a jack and secure it on jack stands. Remove the wheel and locate the brake caliper. Remove the caliper bolts and lift the caliper off the rotor. Remove the old pads and install the new pads, making sure they are properly aligned. Reinstall the caliper and bolts, and then replace the wheel and lug nuts.

How do I replace the cabin air filter in my Ford Fusion?

To replace the cabin air filter in your Ford Fusion, locate the filter housing, which is usually behind or under the glove box. Release the clips or screws holding the housing cover, and then remove the old filter. Clean the housing and install a new filter, making sure it is properly seated and secured. Finally, replace the housing cover and clips or screws.

How do I replace the fuel filter in my Ford Fusion?

To replace the fuel filter in your Ford Fusion, first relieve the fuel system pressure by disconnecting the fuel pump fuse or relay and starting the engine until it stalls. Disconnect the negative cable from the battery and locate the fuel filter, which is usually under the car near the fuel tank. Remove the old filter and install the new one, making sure the arrows on the filter point in the direction of fuel flow. Reconnect the negative cable and the fuel pump fuse or relay.

How do I replace the serpentine belt in my Ford Fusion?

To replace the serpentine belt in your Ford Fusion, first locate the belt routing diagram, which is usually on a sticker under the hood. Use a wrench to loosen the tensioner and then slip the old belt off the pulleys. Install the new belt following the diagram, making sure it is properly seated on each pulley. Finally, tighten the tensioner to the recommended torque.

How do I replace the spark plugs in my Ford Fusion?

To replace the spark plugs in your Ford Fusion, first locate the spark plug wires or ignition coils, depending on the engine type. Disconnect the wires or coils and remove the old plugs using a spark plug socket. Check the gap of the new plugs and adjust if necessary. Install the new plugs, tightening them to the recommended torque. Reconnect the wires or coils.

How do I replace the windshield wiper blades on my Ford Fusion?

To replace the windshield wiper blades on your Ford Fusion, lift the wiper arm away from the windshield and locate the release tab or button on the blade assembly. Press or slide the tab/button, and then pull the old blade away from the arm. Align the new blade with the arm and push it until it clicks into place. Repeat the process for the other blade.

How do I reset the oil change light on my Ford Fusion?

To reset the oil change light on your Ford Fusion, turn the ignition to the "on" position without starting the engine. Press the accelerator pedal all the way down and release it three times within 10 seconds. Wait for the light to flash and then turn off the ignition. Start the engine and check if the light is off.

What type of oil should I use in my Ford Fusion?

The type of oil to use in your Ford Fusion depends on the model and engine type. Refer to the owner's manual to determine the right type and viscosity of oil recommended for your vehicle. Generally, synthetic blend or full synthetic oils are recommended for better engine performance and protection.

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Ford Fusion Manuals Index

Ford Fusion Owners Manual
Ford Fusion Misc Document
Related Models

Ford Fusion on Amazon

  Ford Fusion and Mercury Milan 2006 Thru 2020: Based on a complete teardown and rebuild. Includes essential information for today's more complex vehicles (Haynes Repair Manual)

Ford Fusion Owners Manual

  • 2006 Ford Fusion Owners Manual
  • (264 Pages)
  • (Free)
  • 2007 Ford Fusion Owners Manual
  • (280 Pages)
  • (Free)
  • 2008 Ford Fusion Owners Manual
  • (304 Pages)
  • (Free)
  • 2009 Ford Fusion Owners Manual
  • (314 Pages)
  • (Free)
  • 2010 Ford Fusion Hybrid Owners Manual
  • (329 Pages)
  • (Free)
  • 2010 Ford Fusion Owners Manual
  • (340 Pages)
  • (Free)
  • 2011 Ford Fusion Hybrid Owners Manual
  • (345 Pages)
  • (Free)
  • 2011 Ford Fusion Owners Manual
  • (374 Pages)
  • (Free)
  • 2012 Ford Fusion Hybrid Owners Manual
  • (347 Pages)
  • (Free)
  • 2012 Ford Fusion Owners Manual
  • (370 Pages)
  • (Free)
  • Ford Fusion 2012 Owners Manual
  • (6,797 Pages)
  • (Free)
  • Ford Fusion 2013 Owners Manual
  • (449 Pages)
  • (Free)
  • Ford Fusion 2014 Owners Manual
  • (457 Pages)
  • (Free)
  • Ford Fusion 2015 Owners Manual
  • (488 Pages)
  • (Free)

Ford Fusion Misc Document

  • Ford Fusion 2006 Misc Documents Brochure
  • (10 Pages)
  • (Free)
  • Ford Fusion 2008 Misc Documents Brochure
  • (12 Pages)
  • (Free)
  • Ford Fusion 2009 Misc Documents Brochure
  • (7 Pages)
  • (Free)
  • Ford Fusion 2010 Misc Documents Brochure
  • (18 Pages)
  • (Free)
  • Ford Fusion 2011 Misc Documents Brochure
  • (21 Pages)
  • (Free)
  • Ford Fusion 2012 Misc Documents Brochure
  • (22 Pages)
  • (Free)
  • Ford Fusion 2013 Misc Documents Brochure
  • (21 Pages)
  • (Free)
  • Ford Fusion 2014 Misc Documents Brochure
  • (18 Pages)
  • (Free)
  • Ford Fusion 2015 Misc Documents Brochure
  • (19 Pages)
  • (Free)
  • Ford Fusion 2016 Misc Documents Brochure
  • (19 Pages)
  • (Free)

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